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When spraying large areas continuously, can the relative standard deviation of the thickness of a single coating layer be controlled within 5%?

Author: BOSTAR Technical Content CenterTechnical Review: BOSTAR Spray Application Engineering GroupPublished: July 10, 2026Updated: July 26, 2026

Scope: General electrostatic spraying adjustment logic. This does not replace equipment-specific manuals.

It is possible, but cannot be directly committed without specific equipment, coatings, workpieces, measurement methods and sampling rules. RSD ≤ 5% belongs to the more stringent film thickness uniformity target, which usually requires a stable powder or paint supply, repeated gun spacing and trajectory, uniform spray room wind field, reliable grounding, controlled wire speed, correct spray width overlap, and a proven measurement system. For regular large plane and automatic continuous spraying, it may be achieved after special debugging; if the edges, corners, dead corners, start-stop zones, commutation zones and multiple gun overlap zones are all included in the same statistical overall, the difficulty will increase significantly.

It is possible, but cannot be directly committed without specific equipment, coatings, workpieces, measurement methods and sampling rules. RSD ≤ 5% belongs to the more stringent film thickness uniformity target, which usually requires a stable powder or paint supply, repeated gun spacing and trajectory, uniform spray room wind field, reliable grounding, controlled wire speed, correct spray width overlap, and a proven measurement system. For regular large plane and automatic continuous spraying, it may be achieved after special debugging; if the edges, corners, dead corners, start-stop zones, commutation zones and multiple gun overlap zones are all included in the same statistical overall, the difficulty will increase significantly.

The English edition of this article is being prepared. Please refer to the Chinese version linked above, or contact us for engineering support in English.

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